New Project: End table

The Wood

I recently bought some second hand red oak, about 100 bf. Most of it is 12/4 stock, 5 1/2″ wide and 40″ long, and about 25 6/4, 4″ x 25″ pieces. All of it is rough cut and had been stored in someone’s garage for 15 years so it was in need of quite a bit of attention before it can be used. There was one nail which I think I extracted whole, so I’m going to have to pay close attention to make sure there are no more nails embedded as I go.

I’ve been trying to decide what to do with the hoard. I’d like to build a new bench as the current one isn’t even remotely flat, but is made of particle board, but that’s a project for another day. In the meantime, I’d like to do something a little less elaborate. We do need some end tables for our couch. There are a few design considerations.

  • It needs to be something I’m capable of, but still stretches my skills
  • It needs to be capable of standing up to my two children climbing on it. This will most definitely be a test!

Seeing as I’ve got the wood, but not yet had a design I began milling the boards up, all of the 6/4 stock and 4 of the 12/4 stock. There’s a ton of information out there about how to mill wood ready for your project, but I recommend watching “The Jointers Jumping” at the Woodwhisperer.

The 12/4 stock is quite difficult to handle due to it’s weight. I’ve only got a 6″ jointer. The in feed and out feed tables are only about 24″ long so I can just about joint two edges without it tipping off the end of the out feed. Unfortunately I found some staples the hard way when my planer finished working the opposite side. I’ve now got a couple of dings in my planer blades. Not a major issue, just a little frustrating as now anything I run through it will have little ridges on the surface. Still I managed to get all the stock milled I needed.

I noticed there was some stock which was significantly paler than the red oak, which may well be white oak. I’ve decided to incorporate them into the table tops, by sandwiching the red oak with the paler white oak, hopefully making an appealing visual affect.

Design

Sketchup has been used by woodworkers for several years since Google acquired it. I think this is mostly because it’s the first time that a CAD program has been available to woodworkers for the low low price of free. Google has since sold Sketchup to Trimble. For the time being Sketchup has remained free to use. One of the powerful features of Sketchup is it’s ability to interface with other custom programs. Most notable for woodworkers is Cutlist. This allows you to generate a list of the different parts for the project. It’s fairly easy to pick up the basics. It can also be handy if you’ve got sheet goods to cut up as it maps the parts out on the sheet.

My experience is that it’s easiest to design individual components as separate files, and then import them into your main project. This allows you to create the objects without being distracted by the overall design. I prefer to create an overall design, then almost start from scratch once I’ve got the components I need. The other thing I’ve discovered is that when you want to make a profile on an edge, it’s much easier to create the profile in 2D, then use the push/pull tool to then extrude the part.

So here is the design I’ve come up with so far:

Drawbored Joinery?

The next question I have is whether to drawbored or not. This method of ensuring a mortise and tenon doesn’t come apart has been used for centuries.  Pros:

  • Adds strength to a joint I’m not at all versed in producing. As I mentioned, my kids are going to climb all over this thing. Not because I want them to, I just know my kids!
  • It can add a level of detail here, especially if I use contrasting woods. It’s common to see ebony used in joinery for this reason.

Cons:

  • This is another technique I don’t know that I’m going to have to learn.

Given that I wanted to learn more techniques when building this table, this con isn’t.

I had considered putting a 5 degree angle on the legs for the table to add a level of stability. However, adding complicated angles to mortise and tenon joinery isn’t on the cards this time round I don’t think. I need to perfect making mortise and tenons first! Maybe if I find this is too top heavy and falls over too easily I’ll re-consider.

Final detail

The final detail which isn’t on my sketchup is the method for holding the table top onto the frame. Wood is a natural product, and is designed to draw water into itself when it gets wet, and in so doing wood can often move and change shape, and has a tendency to move more across the width of the grain than along it. If a wide plank, like my table top is subjected to changes in humidity and temperature then there could be significant forces being applied which can result in a project tearing itself apart. So with the table top this needs to be taken into account. My current solution is to allow the table top to float by adding cleats underneath which are then screwed into the table top, and slots cut in the aprons on the sides. This will allow for movement in the wood, whilst holding the piece in place. This would be the cheapest method as I have screws, and I can cut slots in the aprons with a router before putting it all together. I’ve seen other people cut the slots with a biscuit joiner.

Another method is to attach figure 8 shaped pieces of metal to the tops of the aprons. These have elongated holes in them which allows the screws to move. This is probably the easiest method, if I can find the right parts.

The final way I’ve come up with, is to drill an elongated hole through the aprons. I’m not keep on this for several reasons, mostly because drilling through the apron could be problematic, but also it’s a little ugly.

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