I’ve finally managed to glue all the pieces together of the main case. It took all of my long clamps to keep it together.
That meant there were no more clamps to glue up the panel for the base of the cabinet. So I took a leaf out of Izzy Swann‘s book:
I put some packing tape down on the work top to stop the panel from gluing itself to the surface.
Unfortunately, after the glue had dried I discovered I’d measured it wrong and I didn’t need the middle pieces at all, that the two long pieces glued together would be more than wide enough. *sigh*
After the glue had dried on the case, I discovered that the glue on the top and bottom rabbet hadn’t quite set or it was just a dry joint – not enough glue. So I had to put some more glue in between the top and bottom corners and the case:
This time I used a cinder block as a weight to clamp it up, with some lateral clamping to make sure the case stayed square the sides didn’t splay outwards. That did the trick! The main case is now complete.
I’ve marked up the top. I want a 3/4″ overhang round the outside of the case. I also need to take into account the doors on the front of the case, which will also be 3/4″ thick, so I needed to double up the overhang. I took some 3/4″ scrap plywood (doubled up at the front) and drew round the top. NB: 3/4″ plywood isn’t 3/4″ thick. The cheap crap I have from China is 18mm which is 0.708″ – a long way from 0.75″. Never the less, it’s close enough and if I cut a little bit wide it’ll look just fine. Once the top and bottom are cut out, then I’ll route the edge and fix the top to the case. I’m planning to use some figure 8 connectors, or similar arrangement. The bottom is a different matter and since I have to rework the panel for there, I’m consider a different strategy.